PACKAGING

Die-cutting and creasing

Die-cutting uses a die to cut or crease materials like paper or cardboard for custom packaging. Flatbed, rotary dies, or lasers create complex shapes and designs.

Features

Die-cutting is a process that uses a die to cut through materials like paper and cardboard on a die press. This technique allows you to make identical cuts in the material multiple times. Widely used in the packaging industry, it efficiently mass-produces custom packaging designs.

A cut goes through the material to separate the product from the paper or board web, while a crease is a partial cut used to ease the folding of the packaging on customer packing lines. The cut and crease process can either be done with a flat die (flatbed) or a rotary die. Complex shapes can be generated both for cutting and creasing using a laser rather than a blade.

Die-cutting and creasing

Advantages

Die-cutting technology provides numerous benefits for packaging production, making it a versatile and efficient choice for various applications.

High-quality finish

Die-cutting ensures precise and clean cuts, resulting in a high-quality finish that enhances the overall look of your packaging.

Versatility

Die-cutting can be used on a wide range of materials, including paper, cardboard and more, making it suitable for various packaging requirements.

Efficiency

Die-cutting is highly efficient for mass production, allowing for the rapid creation of consistent and identical cuts across large quantities.

Cost-effective

Die-cutting is a cost-effective method for producing custom packaging, especially for high-volume runs.

Customisation

Die-cutting offers extensive customisation options, allowing for unique and tailored packaging solutions. The ability to create specific shapes, designs and features ensures that packaging meets precise branding and functional requirements.

Die-Cutting and Creasing

Technical Specifications

Flatbed Die-Cutting

Involves a flat die-cutting against a flat surface, suitable for sheet-to-sheet production. Often used for folding boxes, food packaging, and rigid boxes.

Rotary Die-Cutting

Utilizes a cylindrical die against a rotary surface, ideal for high-speed and high-volume production. Commonly used in label, flexible packaging, and paper production.

Digital Die-Cutting

Employs digital files and laser or plotter technology to cut without a physical die. Perfect for short runs and prototypes, eliminating the need for tool investment.

Compatibility

Suitable for various materials, including paper, cardboard, plastics, and more, making it versatile for diverse packaging needs.

Application Method

The die-cutting process can be done inline with printing machines or offline in separate machines, providing flexibility in production workflow.

Finish Quality

Produces high-quality, precise cuts that enhance the overall appearance and functionality of packaging, allowing for intricate and detailed designs.

Die-Cutting and Creasing

Sustainable benefits

Material Efficiency

Die cutting optimizes material use by precisely cutting shapes with minimal waste, contributing to more sustainable production practices.

Energy Efficiency

Certain die-cutting methods, like digital die cutting, consume less energy compared to traditional methods, supporting more eco-friendly production.

Waste Reduction

Efficient die-cutting processes reduce material waste and promote recycling, aiding in sustainable manufacturing.

No Harmful Chemicals

The process does not involve harmful chemicals, ensuring safer production and reducing environmental impact.

LOCATIONS

Production plants

Graphia Trier

MM Innovaprint Delmenhorst

MM Gravure Trier

MMP Premium Saint Hilaire

MM Lublin

MMP Premium Polska

MM Graphia Izmir

Graphia Ukraina

MM Packaging Ukraina

MM C.P. Schmidt